Strategic advantages:
Pulp & Paper
Precision line automation for continuous paper machines from raw pulp preparation and headbox control to reeling, rewinding, and sheet dispatch.
Speed, Tension, and Precision — Across Every Section
Paper manufacturing is a high-speed, continuous process where synchronisation is everything. A mismatched draw ratio, a dosing delay, or a drive trip can cause a web break that costs hours of production. Automation in this sector must cover the entire line — from pulp preparation and headbox control through pressing, drying, reeling, and rewinding — with seamless coordination between every section.
Elezon has delivered end-to-end automation systems for integrated paper mills across India, covering sectional VFD drives, PLC and DCS-grade control, SCADA, energy monitoring, and utility automation. Our experience spans both greenfield machine installations and upgrades to legacy lines requiring improved speed stability, reduced web break rates, and better energy efficiency.
What It Means for Your Mill:
Fewer web breaks through precise tension control, draw management, and pope reel torque automation
Higher machine efficiency with group/ungroup section control and slack prevention logic
Lower energy costs through VFD-controlled sectional drives with load sharing and optimisation
Better product consistency via closed-loop headbox, dryer, calender, and film press control
Reduced chemical and steam consumption through machine-speed-linked process control
How We Build It:
Sectional Altivar VFDs with draw, tension, and load-sharing synchronisation across all drives
Central master PLC with Ethernet backbone spanning machine sections and utility areas
DCS-grade SCADA for machine visualisation, utilities, energy management, and historian
Process automation across stock prep, starch kitchen, film press, calender, dryer, and rewinder
Chemical dosing and steam/condensate control auto-linked to live machine speed signals
